Filling packing system
1.Simi-auto bottle blowing machine
Semi-automatic bottle blow molding machine
Specification:
Semi-automatic bottle blow molding machine is suitable for producing PET plastic containers and bottles from 50-2000ml. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle etc.
Adopting double crank to adjust mould ,heavy locking mould, stable and fast ,Adopt infrared oven to heat the perform ,the perform rotated and heated equally.
The air system has been divided into two parts: pneumatic action part and bottle blow part to meet the different requirements for the action and blow .It can provide sufficient and steady high pressure for blowing large irregular shaped bottles.
The machine is also equipped with muffler and oiling system to lubricate the mechanical part of the machine.
The machine can be operated in the step-by-step mode and the semi-auto mode.
The machine is small with low investment, easy and safe to operate .
Machine Main Part
| Components Name |
Brand |
Origin |
| PLC |
Mitsubishi |
Japan |
| Cylinder |
Airtac |
China Taiwan |
| Blowing valve |
Parker |
USA |
| Operating valve |
Airtac |
China Taiwan |
| Electric parts |
CHNT/ZHENYU |
China |
Main parameter
| Max. volume of molded product) |
2000ml |
| Max product capacity |
1500-2000BPH(500ml) |
| Max. Heating power |
14kw |
| Pressure of air supply |
2.5mpa |
| Max. mould dimension |
20*35*38cm |
| Max. shifting mould dimension |
17cm |
| Center distance between two bottles |
min9cm max20cm |
| Max. stretched length |
35cm |
| Weight |
650kg |
| Size Main machine |
160*60*161cm |
| Oven |
187*63*145cm |
2. Air Conveyor
The air conveying tunnel is installed in the ground by support, the fan is installed above the conveying tunnel. In the air inlet, has air filter, it can protect the dust be blown in to the bottle. And the bottle be transported into the three-in-one unit by air conveyor.
Main features:
The main body is made by stainless steel 304.
In the air inlet, has air filter, it can protect the dust be blown in to the bottle.
3. 3 in 1 filling machine
The machine is a kind of professional filling machine for non-carbonated water which applies to PET bottle. It is made of high quality SUS304 stainless steel. Main components are processed precisely by CNC machine tool. The machine adopts advanced photo electricity to detect running status. No bottle no filling. It realize man-machine conversation because of applying touch screen for operation
Adopting clamping bottleneck way to wash bottle mouth and avoid touching screw mouth, adopting clamping bottleneck way in the whole conveying process. When bottle type changes, you need to change the boards related with bottle diameter
Filling adopts cylinder feeding structure, filling valve adopts high filling speed and mass flow rate valve which control liquids level accurately and without loss.
Washing
Filling
Capping
4. Cap sterilizer
Working principle:Adopt ozone sterilizer and UV sterilizer two method, first Oxygen will kill 80% bacteria, and the oxygen can be recycled in the body, Secondly Ultraviolet rays will kill the rest bacterial. The sterilizer is chest-type, it can be install in the separation area, it can open the door from the two sides.
Model: JKCP-1500
Machine base: Stainless steel sus304
Inside dimension: 2000mm*300mm*2300mm
Power:0.37kw
5. Light checker
Dimensions:705×405×1280(mm)
Power:36W
Function:By lighting , Artificial visual inspection, whether the presence of impurities and particles inside the bottle
6. Dryer
It is used for drying the liquid in the surface of the bottle and make it convenient to label the bottle.
Dimensions:1240×750×1340(mm)
power:5.5KW
material:304 stainless steel
7. Automatic sleeve labeling machine
7.1 label sleeve thermal shrink machine
a. Various bottle type:round, square and so on.
b. High precious location:save cost and correct.
c. Suitable for adjustment inside film range from 3′to 10′.
d. Man-machine conversation liquid crystal screen: easy operation.
e. Magic Eye control feeding material, automatically.
f. PLC control system.
g. High- speed sleeve film.(Temperature: from 100 to 600ºC suitable for various film material)
h. Screw transportation located system:Location for various shape bottles.
i. No need tool adjustment
7.2 Shrink tunnel
1.In case of different and irregular round Bottles, square Bottles and flat Bottles etc, the new-style steam shrinking oven is easy to adjust and maintain. It has an even shrinking.
2.The distribution of low-pressure steam drum and spouting way of steam are uniform and designed with seamless tube.
3.The nozzle is divided to be adjustable three segments and the height, position and steam output of every segment can be adjusted respectively so as to gain the perfect shrinking effect.
4.The whole machine is made of stainless steel with heat preservation, which not only saves energy, but also complies with the international safety standard.
5.The stainless steel defrosting tray collects condense water. The whole machine adopts the water-proof design with the convenience of operation and maintenance.
7.3 Steam generator
The water is fed into the series of wholly automatic electrical heating generator by high pressure potential vortex pump made of copper with short water-supply time and durable service A floating ball for liquid level is fixed in the water tank to automatically control the water inlet. Working system is all automatically controlled after connecting the water supply and power supple for 5 minutes or so, it can output the steam continuously with high working efficiency.
8. Laser coding machine
Print range (height × width) :Maximum 51 mm × 80 mm
Number of printed lines: unlimited print range (depending on character size and print area)
Number of characters per line: unlimited in physical print area (depending on character size and print area)
Character lattice form: mixed dot matrix energy, the maximum dot matrix 255 x 255 points
Character types: letters, numbers, Chinese, graphics and symbols
Character size: adjustable between 0.5mm and 51mm
Image direction: 0 ° -- 360 ° adjustable
Lens direction: 0 ° -- 90 ° adjustable
Linear speed: up to 90 m/min (depending on the number of characters,
Lattice and substrate)
9. PE film packing machine
Main performance characteristics
1. Adopt brand-new technology design, man-machine interface, simple and clear, user-friendly operation mode.
2. The appearance is simple and beautiful, the structure is novel and unique, and the maintenance is convenient. Electronic induction film delivery, stable film delivery, fast and convenient film change.
3. Adopting thermostatic sealing and cutting knife, the sealing strength is more than 3 times that of cold-sealing and heat-sealing knife, the sealing is even and flat, and the service life is 80 times that of cold-sealing and heat-sealing knife.
4. The frequency conversion speed regulation conveying mechanism, the transmission is precise and synchronized, and the transmission is reliable.
5. The shrinking chamber adopts circulating wind technology, reasonable structure, heat insulation, high temperature control accuracy, and better shrink packaging effect.
6. In the process of forward transportation of products, they are automatically combined into packages, saving time and improving efficiency
7. The best choice in the field of domestic medium-speed heat shrinkable film packaging machines. Simple operation and convenient maintenance.
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